1. The Introduction of The YC-1300FED Deep Embossing Die Cutting and Stamping Machine
Fully automatic embossing, hot stamping, die-cutting and creasing machine is used for die-cutting, creasing and hot and cold pressing of cartons, cartons or trademarks in the packaging and decoration industry. Package. The machine adopts the structure of automatic control and horizontal operation with modern advanced level and realizes the automation of paper feeding, die cutting, bronzing, paper delivery, counting, man-machine interface, detection and so on. Non-stop continuous production, improve production efficiency. It has the characteristics of convenient operation, safety and reliability, high speed, high pressure, high precision and good quality.
2. The Technical Parameter of The YC-1300FED Deep Embossing Die Cutting and Stamping Machine
Feeder feeding department
▶ The pre-stacking paper mechanism and the main and auxiliary paper feeding devices realize continuous paper feeding without stopping.
▶ Four suction and five feeding paper feeding head with nine suction nozzles, strong suction and stable feeding, and the suction nozzles can match the change of paper. The height, angle and air volume of the suction paper can be adjusted without stopping the machine, so that the thickness is considered, and the paper feeding is accurate and stable.
▶ At the position of the paper feeding head, there is a high feeding device, which can effectively protect the feeding head.
▶ There is a stop gauge adjustment handwheel on the side of the paper feeder, which is convenient to determine the position of the paper stack.
▶ The paper stack is automatically lifted with the height of the paper, which is convenient for automatic paper feeding.
▶ Double sheet detection controller, effectively control double sheets and reduce waste.
▶ There are upper and lower limit switches on the inner side of the wall panel to ensure that the paper stack automatically stops at the high and low positions.
paper feeder
▶ The special conveying belt, stainless steel conveying board and high wear-resisting rubber roller can easily adjust the pressure of the rubber roller and the hair roller, and then change the pressure with the belt, so as to ensure the smoothness of the paper.
▶ There is a paper in-position time adjustment handwheel on the paper feeding table to fine-tune the paper feeding time to match the time of the die-cutting part. Four optical fiber detection switches are used for the previous positioning, with high sensitivity, which can check the accuracy of the paper in place and avoid waste products.
▶ Equipped with left and right side gauges, and has two functions of push and pull, and its conversion is convenient and quick. The position and pressure of the side gauge can be adjusted to suit the side positioning of paper of different sizes and thicknesses. And equipped with optical fiber detection switch, always detect the accuracy of the paper in place.
Die cutting
▶ It is controlled by PLC computer program, and the man-machine interface display screen is installed on the operation surface and the paper receiving surface to monitor the running status of the machine in real time, and dynamically monitor the input, output points and various faults of the computer program controller. The human-machine interface touch screen is installed in these two places, which is very convenient for troubleshooting and operation.
▶ Four optical fiber detection switches are used for the front gauge positioning to detect the precision of the front gauge, check the position of the paper, and avoid waste products.
▶ The side positioning adopts the dual-purpose design of pull and push gauge, and the position of pull and push can be adjusted arbitrarily to adapt to die-cutting of cardboard and corrugated paper, and there is an optical fiber to detect the accuracy of the paper in place.
▶ The stroke angle is 230°C, and the high-precision ternary cam indexing intermittent mechanism makes the tooth row run more smoothly.
▶ The imported pneumatic clutch and frequency modulation motor are used, and the braking is stable.
▶ The hot-pressing plate, knife template frame and die-cutting steel plate are positioned by locking plate, which is accurate and easy to operate.
▶ The hot-pressing plate and die-cutting knife template frame can be replaced with each other, so as to realize the conversion of hot-pressing function and die-cutting function.
▶ The lifting pressure is controlled by a motor, and the electric digital display is used. It is easy to adjust the pressure on the touch screen of the human-machine interface, and the position and pressure of the die-cutting platform are accurate.
▶ The German Ives high-precision and high-strength tooth row rotating chain is pre-stretched for one-to-one pairing to ensure the accuracy of each group of tooth row chains.
▶ Using high-strength aluminum alloy tooth bars, the gripping paper is stable, which effectively prevents the tooth bars from vibrating. An adjustable device is added for the front and rear positioning of the tooth row, and the error fine-tuning compensation structure is added to the left and right link blocks of the tooth row. The positioning accuracy of the tooth row can be fine-tuned and compensated for the wear error of the main chain or parts.
▶ The key components that bear the die-cutting pressure, such as the moving platform and the bottom platform, are integrally cast with pressure-resistant high-strength ductile iron at high temperature, and after a long time of stress relief tempering and aging treatment, it can ensure no deformation during high-pressure die-cutting , The pressure is stable.
▶ The main rotation is connected in the form of large modulus worm gear, worm drive, crankshaft and connecting rod, which reduces the movement gap and enables the machine to maintain stable operation under high speed and high pressure.
▶ The self-lubricating system ensures that the internal oil supply of the main drive is normal, and the machine stops automatically when there is no oil. The timing lubrication system automatically controls each lubrication point for regular quantitative oil injection lubrication.
Deep embossing/die cutting
20 heating temperature zones are added to the die-cutting upper platform, and the temperature of each temperature zone can be individually regulated and the heating temperature is uniform. It is used for hot embossing processes such as hot embossing, hot embossing, and hot indentation. The hot-pressed honeycomb plate adopts high-strength heat-resistant casting material, which is not deformed at high temperature. The hot-pressed honeycomb plate and die-cutting knife template frame can be replaced with each other, so as to realize the conversion of hot-pressing function and die-cutting function.
Pneumatic clutch
Imported equipment is used to reduce noise and aerodynamic impact.
Die-cutting/horizontal and horizontal hot stamping system
Using advanced technology, single-root tooth row positioning can be used for fine-tuning compensation before and after. Horizontal bronzing two-axis/vertical bronzing three-axis (standard configuration), and the horizontal bronzing waste foil rack is placed on the operation side of the machine, which is more conducive to the operation. 20 electric heating zones are equipped with timing automatic thermostat function, and the temperature of each zone can be individually controlled and adjusted. The motion controller is used to enable the foil feeding servo lift curve to track the speed change of the machine in time, so as to achieve the effect of smooth foil feeding.
Quick Foil Changer
The vertical under-hanging foil rack can be pulled out of the machine, making it more convenient to wear gold foil.
Electrical Department
▶ The electrical system adopts advanced control devices such as PLC programmable controller and man-machine interface.
▶ The man-machine interface constantly monitors the running state of the machine, and dynamically monitors the input, output points and various faults of the programmable controller. In addition, the optional Chinese and English languages make troubleshooting and operation very convenient.
▶ The main motor is controlled by inverter, stepless speed regulation, running smoothly and saving electric energy.
▶ The main drive adopts pneumatic clutch, which is safe and reliable in operation.
▶ Multiple photoelectric switches are installed in paper feeding, die cutting, paper delivery and other parts, which effectively ensure the safe and smooth progress of the whole process.
▶ The use of multimedia technology is more intuitive and convenient to realize data input, settings and other operations.
▶ Multi-layer indicator lights show the different working states of the machine, and cooperate with the alarm device to remind others to pay attention to safety.
▶ According to the ergonomic principle, there are multiple operation button panels, such as paper feeding part, transmission surface, operation surface and paper delivery part, which realizes the control of the machine from different parts.
▶ Adopt three-phase four-wire AC 380V 50HZ power supply. The body is equipped with a special protective ground wire PE.
▶ All parts are equipped with safety switches to ensure safe operation, and the safety facilities comply with European CE standards.
3.The Technical Parameter of The YC-1300FED Deep Embossing Die Cutting and Stamping Machine
Maximum Feeding Size |
1320x980mm |
Minimum Paper Feeding Size |
400x390mm |
Maximum Die Cutting Size |
1300x970mm |
Maximum Bronzing Size |
1300x960mm |
Paper Specifications |
100-2000g/㎡ |
Corrugated Paper Thickness |
≤7mm |
Ordinary Hot Stamping Speed |
5000sheet/h |
Ordinary Hot Stamping Accuracy |
≤±0.075mm |
Overall Dimension |
6600x4500x3300mm |
Anodized Aluminum foil feeding servo system |
Vertical 3-axis Horizontal 2-axis |
Maximum Diameter of anodized foil |
Vertical 3-axis 260mm Horizontal 2-axis 250mm |
Temperature Control Area |
20 separate areas |
Max.Working Speed |
6000sheet/h |
Diao Mouth Blank |
4~12mm |
Max.Working Pressure |
650T |
Total Power |
53.95kw |
Total Weight |
26T |
4. Main Components Configuration Details
No. |
Name |
Model and Specification |
manufacturer |
Remark |
1 |
worm gear |
ZQAL9-4 |
German alloy material |
With scraping |
2 |
crankshaft |
40Cr |
domestic |
Induction hardening |
3 |
worm |
41Cr |
domestic |
tempering, high frequency |
4 |
platform |
QT50-5 |
domestic |
resin sand casting |
5 |
frame |
Quick plate lock |
domestic |
45# steel quenched and tempered |
6 |
steel plate |
65Mn |
Shanghai |
Hardness: HRC45-50 |
7 |
gripper row |
Aviation hard aluminum alloy |
Hafei |
|
8 |
tooth row chain |
IWS |
Germany |
|
9 |
Intermittent mechanism |
250 |
Taiwan |
ternary cam |
10 |
Pneumatic clutch |
304-9 |
Italian Yuyi |
|
11 |
Inverter |
Toshiba |
Japan |
|
12 |
Programmable Controllers |
Omron |
||
13 |
HMI |
Weilon |
Taiwan |
|
14 |
PLC |
Omron |
Japan |
|
15 |
main motor |
WEG |
Taiwan |
|
16 |
Bolt Track Bearings |
IKO |
Japan |
|
17 |
The electromagnetic valve |
AIRTAC |
Taiwan |
|
18 |
button |
Schneider |
France |
|
19 |
relay |
Omron |
Japan |
|
20 |
contactor |
Schneider |
France |
|
21 |
Photoelectric switch |
Omron |
Japan |
|
22 |
Limit switch |
Taiwan Tiande |
||
23 |
cylinder |
Shenchi |
Shanghai |
|
24 |
front fiber |
PANASONIC |
Matsushita |
|
25 |
slider |
ZQCSN6-6-3 |
German Alloy |
|
26 |
give paper |
Specially designed high precision feeder head |
domestic |
|
27 |
Worm gear bearing |
NSK |
Japan |
|
28 |
reducer |
Shengbang |
Taiwan |
|
29 |
Rotary joint |
SMC |
Japan |
Random Accessories
name |
quantity |
Remark |
name |
quantity |
Remark |
Flat-blade screwdriver |
1 |
150 |
Allen key |
1 set |
|
Phillips screwdriver |
1 |
150 |
socket wrench |
1 set |
1 set |
adjustable wrench |
1 |
300 |
rocker wrench |
1 |
|
Steel handle |
1 |
pressure oil gun |
1 |
||
Hammer |
1 |
toolbox |
1 |
||
oil can |
1 |
Add random accessories and wearing spare parts
No. |
name |
quantity |
1 |
plate frame |
1 set |
2 |
steel plate |
1 piece |
3 |
tooth row |
1 set |
4 |
fixed teeth |
10 |
5 |
active tooth |
10 |
6 |
help reed |
10 |
7 |
nozzle rubber |
16 (2 sets of 1 each) |
8 |
paper split reed |
12 (2 sets of 1 thin and thick) |
9 |
electrical straps |
5 pieces each |
10 |
Spare dome head screw M6X8 |
8 |
11 |
Expansion bolt M8 |
2 pieces |
12 |
Throat hoop∮30 |
8 |
13 |
paper feed board |
1 set |
14 |
Hair wheel (hard hair) |
4 |
15 |
paper separation brush |
2 |
16 |
Pressed cardboard |
1 set |
17 |
Torsion spring (A0714A.A0714B)∮2.5 |
7 pieces each |
18 |
Rubber pad 200×200 |
6 pieces |
19 |
Push gauge LG31.LG32 |
1 each |
20 |
Paper stop C0637B |
2 pieces |
21 |
Elastic self-adhesive strip |
1 plate |
22 |
Rainproof silk machine cover |
1 |
5. Tangshan Yuancheng Printing Service
The local agent service provider is responsible for the after-sales service of overseas business, and the product production cycle is 1 to 3 months.
After-sales service content:
1). The equipment provided by our company is guaranteed for one year (excluding consumables). During the warranty period, the local agent service provider is responsible for free maintenance for problems caused by the equipment itself.
2). Our company implements a whole-process tracking management system from the factory to the effective service life of the product. Establish product technical file management system and after-sales service guarantee system.
3). The company uses the "Yuancheng" brand as a guarantee to ensure the company's commitment to quality assurance to users. This guarantee has legal effect and will not be invalidated due to changes in the company's development.
Note: Due to the continuous upgrading of products, such as changes in technical parameters, equipment configuration, and appearance, the actual product shall prevail.