YC-1060FED Automatic Deep Embossing Hot Stamping Machine

1. The Introduction of The YC-1060FED Automatic Deep Embossing Hot Stamping Machine

YC--1060ED automatic deep embossing die-cutting machine is the third generation product developed by our company. The machine adopts the modern advanced level of design, research and development capabilities and realizes the automation of paper feeding, die cutting, deep embossing, paper delivery, counting, man-machine interface, and testing. Non-stop continuous production, improve production efficiency. It has the characteristics of convenient operation, safety and reliability, high speed, high pressure, high precision and good quality. 9. The overload protection device is equipped with a torque limiter in the pointer watch box to better protect the safety of the operator and the machine.

2. YC-1060FED Automatic Deep Embossing Hot Stamping Machine

Feeder feeding department

▶ The pre-stacking paper mechanism and the main and auxiliary paper feeding devices realize continuous paper feeding without stopping.

▶ The paper feeding head with four suction, five feeding and nine suction nozzles has strong suction power and stable paper feeding. The suction nozzles can adjust the height, angle and suction air volume of the suction paper without stopping according to the changing conditions of the paper. smooth.

▶ At the position of the paper feeding head, there is a high feeding device, which can effectively protect the feeding head.

▶ There is a stop gauge adjustment handwheel on the side of the paper feeder, which is convenient to determine the position of the paper stack.

▶ The paper stack is automatically lifted with the height of the paper, which is convenient for automatic paper feeding.

▶ Double sheet detection controller, effectively control double sheets and reduce waste.

▶ There are upper and lower limit switches on the inner side of the wall panel to ensure that the paper stack automatically stops at the highest and lowest positions.

paper feeder

▶ The special feeding belt and stainless steel feeding board are equipped with high wear-resisting pressure paper rollers, which can easily adjust the pressure of the rubber rollers and the hair rollers, and then change the pressure with the belt, so as to ensure the smoothness of the paper.

▶ There is a paper in-position time adjustment handwheel on the paper feeding table to fine-tune the paper feeding time to match the time of the die-cutting part. Four optical fiber detection switches are used for the previous positioning, with high sensitivity, which can check the accuracy of the paper in place and avoid waste products.

▶ Equipped with left and right side gauges, and has two functions of push and pull, and its conversion is convenient and quick. The position and pressure of the side gauge can be adjusted to suit the side positioning of paper of different sizes and thicknesses. And equipped with optical fiber detection switch, always detect the accuracy of the paper in place.

The worm gear of the main transmission part is made of German alloy copper, which is processed by precision machine tools, with high precision and special wear resistance. The worm crankshaft is treated with high frequency quenching of chrome steel for long service life. The size of the pendulum rod is enlarged, and the shaft of the pendulum rod is thickened, so the die-cutting pressure is large, and it is wear-resistant and durable.

Deep embossing/die cutting

▶ Three heating plates and 16 heating temperature zones are added to the die-cut upper platform. The heating method adopts ceramic sealing and non-oxidizing packaging. The temperature of each temperature zone can be adjusted independently, and the heating temperature is uniform. It is used for hot embossing processes such as hot embossing, hot embossing, and hot indentation.

▶ It is controlled by PLC computer program, and the man-machine interface display screen is installed on the operation surface and the paper receiving surface to monitor the running status of the machine in real time, and dynamically monitor the input, output points and various faults of the computer program controller. The human-machine interface touch screen is installed in these two places, which is very convenient for troubleshooting and operation.

▶ Four optical fiber detection switches are used for the front gauge positioning to detect the precision of the front gauge, check the position of the paper, and avoid waste products.

▶ The side positioning adopts the dual-purpose design of pull and push gauge, and the position of pull and push can be adjusted arbitrarily to adapt to die-cutting of cardboard and corrugated paper, and there is an optical fiber to detect the accuracy of the paper in place.

▶ The stroke angle is 230°C, and the high-precision ternary cam indexing intermittent mechanism makes the tooth row run more smoothly.

▶ The imported pneumatic clutch and frequency modulation motor are used, and the braking is stable.

▶ The hot-pressing plate, knife template frame and die-cutting steel plate are positioned by locking plate, which is accurate and easy to operate.

▶ The hot-pressing plate and die-cutting knife template frame can be replaced with each other, so as to realize the conversion of hot-pressing function and die-cutting function.

▶ The lifting pressure is controlled by a servo motor and an electric digital display. It is easy to adjust the pressure on the touch screen of the human-machine interface, and the position and pressure of the die-cutting platform are accurate.

▶ The German Ives high-precision and high-strength tooth row rotating chain is pre-stretched for one-to-one pairing to ensure the accuracy of each group of tooth row chains.

▶ Using high-strength aluminum alloy tooth bars, the gripping paper is stable, which effectively prevents the tooth bars from vibrating. Adjustable devices are added for the front and rear positioning of the tooth row, and an error fine-tuning compensation structure is added to the left and right link blocks of the tooth row. The positioning accuracy of the tooth row can be fine-tuned and compensated for the wear error of the main chain or parts.

▶ The left and right die-cutting main wallboards are made of heat-resistant steel, the thickest point on the left and right is 350MM, and the operation panel wallboards extend 100MM in the direction of delivery to ensure the pressure can withstand 650 tons to avoid breakage, upper platform, moving platform, bottom platform and other bearing die-cutting pressure The key components of the die-cutting machine are made of pressure-resistant high-strength ductile iron and cast as a whole at high temperature, and after a long time of stress relief tempering and aging treatment, it can ensure no deformation and stable pressure during high-pressure die-cutting.

▶ The main rotation is connected in the form of large modulus worm gear, worm drive, crankshaft and connecting rod, which reduces the movement gap and enables the machine to maintain stable operation under high speed and high pressure.

▶ The external circulating lubricating oil air conditioning constant temperature cooling system can ensure the lubrication effect of the internal joints of the main drive. The self-lubricating system ensures that the internal oil supply of the main drive is normal, and the machine stops automatically when there is no oil. The timing lubrication system automatically controls each lubrication point to perform regular quantitative oil injection lubrication.

Thickened Wallboard

The thickened wallboard has a pressure resistance of 800 tons, the embossing is more solid, and the deep embossing effect is better. There are upper and lower limit switches on the inner side of the wall panel to ensure that the paper stack automatically stops at the highest and lowest positions.

Pneumatic clutch

Imported equipment is used to reduce noise and aerodynamic impact.

Electrical Department

▶ 16 heating temperature zones are adopted, the temperature of each zone is controlled separately, and the heating temperature is uniform.

▶ The electrical system adopts advanced control systems such as PLC computer program controller and human-machine interface touch screen.

▶ The man-machine interface display screen is installed on the operation surface and the paper-receiving surface to monitor the running status of the machine from time to time, and monitor the input, output points and various faults of the computer program controller. Troubleshooting and operation are very convenient.

▶ The main motor adopts strengthened heavy-duty inverter control, stepless speed regulation, smooth operation and energy saving.

▶ The machine is equipped with sensors and safety devices in many places to ensure the normal operation of the machine and personal safety.

3. The Technical Parameter of The YC-1060FED Automatic Deep Embossing Hot Stamping Machine

4. Main Components Configuration Details

Random Accessories

Add random accessories and wearing spare parts

5. Tangshan Yuancheng Printing Service

The local agent service provider is responsible for the after-sales service of overseas business, and the product production cycle is 1 to 3 months.

After-sales service content:

1). The equipment provided by our company is guaranteed for one year (excluding consumables). During the warranty period, the local agent service provider is responsible for free maintenance for problems caused by the equipment itself.

2). Our company implements a whole-process tracking management system from the factory to the effective service life of the product. Establish product technical file management system and after-sales service guarantee system.

3). The company uses the "Yuancheng" brand as a guarantee to ensure the company's commitment to quality assurance to users. This guarantee has legal effect and will not be invalidated due to changes in the company's development.

Note: Due to the continuous upgrading of products, such as changes in technical parameters, equipment configuration, and appearance, the actual product shall prevail.