1. The Introduction of The YC-1080E Automatic Flatbed Die Cutting Machine
YC-1080E automatic flatbed die cutting machine is the third-generation product developed by our company. It is a necessary processing equipment for die-cutting and creasing of high-end packaging such as wine boxes, medicine boxes, and trademarks in the packaging and decoration industry. The machine adopts modern advanced level of design, research and development capabilities and realizes the automation of paper feeding, die cutting, paper delivery, counting, man-machine interface, detection and other aspects. Non-stop continuous production, improve production efficiency. It has the characteristics of convenient operation, safety and reliability, high speed, high pressure, high precision and good quality.
2. The Local Introduction of The YC-1080E Automatic Flatbed Die Cutting Machine
Feeder feeding department
▶ The pre-stacking paper mechanism and the main and auxiliary paper feeding devices realize continuous paper feeding without stopping.
▶ Four suction and five feeding paper feeding head with nine suction nozzles, strong suction and stable paper feeding. The suction nozzles can adjust the height, angle and suction air volume of the suction paper without stopping according to the changing conditions of the paper, which realizes both thickness and paper feeding accuracy. smooth.
▶ At the position of the paper feeding head, there is a high feeding device, which can effectively protect the feeding head.
▶ There is a stop gauge adjustment handwheel on the side of the paper feeder, which is convenient to determine the position of the paper stack.
▶ The paper stack is automatically lifted with the height of the paper, which is convenient for automatic paper feeding.
▶ Double sheet detection controller, effectively control double sheets and reduce waste.
▶ There are upper and lower limit switches on the inner side of the wall panel to ensure that the paper stack automatically stops at the highest and lowest positions.
Paper feed left and right fine-tuning section
▶ The paper feeding table adopts a double-layer table and a middle rolling bearing to adjust the skewness flexibly, avoiding the left and right deflection of the old structure chain
▶ Safe and convenient operation position, user-friendly design.
Paper feeder
▶ The special feeding belt, stainless steel feeding board and high wear-resisting rubber roller can easily adjust the pressure of the rubber roller and the hair roller, and then change the pressure with the belt, so as to ensure the smoothness of the paper. Yuancheng printing machine---die cutting, waste removal, hot stamping, deep embossing.
▶ There is a paper in-position time adjustment handwheel on the paper feeding table to fine-tune the paper feeding time to match the time of the die-cutting part. Four optical fiber detection switches are used for the previous positioning, with high sensitivity, which can check the accuracy of the paper in place and avoid waste products.
▶ Equipped with left and right side gauges, and has two functions of push and pull, and its conversion is convenient and quick. The position and pressure of the side gauge can be adjusted to suit the side positioning of paper of different sizes and thicknesses. And equipped with optical fiber detection switch, always detect the accuracy of the paper in place.
Die cutting
▶ It is controlled by PLC computer program, and the man-machine interface display screen is installed on the operation surface and the paper receiving surface to monitor the running status of the machine in real time, and dynamically monitor the input, output points and various faults of the computer program controller. The human-machine interface touch screen is installed in these two places, which is very convenient for troubleshooting and operation.
▶ Four optical fiber detection switches are used for the front gauge positioning to detect the precision of the front gauge, check the position of the paper, and avoid waste products.
▶ The side positioning adopts the dual-purpose design of pull and push gauge, and the position of pull and push can be adjusted arbitrarily to adapt to die-cutting of cardboard and corrugated paper, and there is an optical fiber to detect the accuracy of the paper in place.
▶ The stroke angle is 230°C, and the high-precision ternary cam indexing intermittent mechanism makes the tooth row run more smoothly.
▶ The imported pneumatic clutch and frequency modulation motor are used, and the braking is stable.
▶ The hot-pressing plate, knife template frame and die-cutting steel plate are positioned by locking plate, which is accurate and easy to operate.
▶ The hot-pressing plate and die-cutting knife template frame can be replaced with each other, so as to realize the conversion of hot-pressing function and die-cutting function.
▶ The lifting pressure is controlled by motor and electric digital display. It is easy to adjust the pressure on the touch screen of the human-machine interface, and the position and pressure of the die-cutting platform are accurate.
▶ The German Ives high-precision and high-strength tooth row rotating chain is pre-stretched for one-to-one pairing to ensure the accuracy of each group of tooth row chains.
▶ Using high-strength aluminum alloy tooth bars, the gripping paper is stable, which effectively prevents the tooth bars from vibrating. The front and rear positioning of the tooth row is increased - 9-yuan printing machine---die cutting, waste removal, bronzing, deep embossing, and an adjustable device is added. The wear error of the main chain or parts can be fine-tuned and compensated.
▶ The key components that bear the die-cutting pressure, such as the moving platform and the bottom platform, are integrally cast with pressure-resistant high-strength ductile iron at high temperature, and after a long time of stress relief tempering and aging treatment, it can ensure no deformation during high-pressure die-cutting , the pressure is stable.
▶ The main rotation is connected in the form of large modulus worm gear, worm drive, crankshaft and connecting rod, which reduces the movement gap and enables the machine to maintain stable operation under high speed and high pressure.
▶ The self-lubricating system ensures that the internal oil supply of the main drive is normal, and the machine stops automatically when there is no oil. The timing lubrication system automatically controls each lubrication point for regular quantitative oil injection lubrication.
Electrical Cabinet
▶ The electrical system adopts advanced control systems such as PLC computer program controller and human-machine interface touch screen.
▶ The man-machine interface display screen is installed on the operation surface and the paper-receiving surface to monitor the running status of the machine from time to time, and monitor the input, output points and various faults of the computer program controller. Troubleshooting and operation are very convenient.
▶ The machine is equipped with sensors and safety device detection points: the upper limit of the main paper feed, the lower limit of the main paper feed, the upper limit of the paper pile, the upper limit of the paper feed, the upper limit of the main paper delivery, the alarm of the main delivery full electric bell, the lower limit of the main paper delivery , Operation front gauge electric eye, transmission front gauge electric eye, operation surface side gauge electric eye, transmission surface side gauge electric eye, empty car electric eye, counting photoelectric switch, anti-back paper control, lock plate detection, steel plate extraction detection, delivery chain detection, front Window detection, rear window detection, double sheet detection, observation window detection, paper accumulation detection, oil pressure protection switch, to ensure the normal operation of the machine and personal safety.
3. The Technical Parameter of The YC-1080E Automatic Flatbed Die Cutting Machine
Max.Paper Size |
1080x780mm |
Min.Paper Size |
400x370mm |
Max.Cutting Size |
1040x750mm |
Max.Cutting Speed |
7500sheet/h |
Sheet Thickness |
Cardboard):100-2000g/㎡ Corrugated:≤4mm |
Die Precision |
±0.1mm |
Max.Pressure |
350T |
Total Power |
17kw |
Net Weight |
15T |
Overall Dimension |
6530x4200x2350mm |
6530x4200x2350mm |
350T |
4. Main Components Configuration Details
No. |
Name |
Model and Specification |
manufacturer |
Remark |
1 |
worm gear |
ZQAL9-4 |
German alloy material |
With scraping |
2 |
crankshaft |
40Cr |
domestic |
Induction hardening |
3 |
worm |
41Cr |
domestic |
tempering, high frequency |
4 |
platform |
QT50-5 |
domestic |
resin sand casting |
5 |
frame |
Quick plate lock |
domestic |
45# steel quenched and tempered |
6 |
steel plate |
65Mn |
Shanghai |
Hardness: HRC45-50 |
7 |
gripper row |
Aviation hard aluminum alloy |
Hafei |
|
8 |
tooth row chain |
IWS |
Germany |
|
9 |
Intermittent mechanism |
250 |
Taiwan |
ternary cam |
10 |
Pneumatic clutch |
304-9 |
Italian Yuyi |
|
11 |
Inverter |
Toshiba |
Japan |
|
12 |
Programmable Controllers |
Omron |
||
13 |
HMI |
Weilon |
Taiwan |
|
14 |
PLC |
Omron |
Japan |
|
15 |
main motor |
WEG |
Taiwan |
|
16 |
Bolt Track Bearings |
IKO |
Japan |
|
17 |
The electromagnetic valve |
AIRTAC |
Taiwan |
|
18 |
button |
Schneider |
France |
|
19 |
relay |
Omron |
Japan |
|
20 |
contactor |
Schneider |
France |
|
21 |
Photoelectric switch |
Omron |
Japan |
|
22 |
Limit switch |
Taiwan Tiande |
||
23 |
cylinder |
Shenchi |
Shanghai |
|
24 |
front fiber |
PANASONIC |
Matsushita |
|
25 |
slider |
ZQCSN6-6-3 |
German Alloy |
|
26 |
give paper |
Specially designed high precision feeder head |
domestic |
|
27 |
Worm gear bearing |
NSK |
Japan |
|
28 |
reducer |
Shengbang |
Taiwan |
|
29 |
Rotary joint |
SMC |
Japan |
Random Accessories
name |
quantity |
Remark |
name |
quantity |
Remark |
Flat-blade screwdriver |
1 |
150 |
Allen key |
1 set |
|
Phillips screwdriver |
1 |
150 |
socket wrench |
1 set |
1 set |
adjustable wrench |
1 |
300 |
rocker wrench |
1 |
|
Steel handle |
1 |
pressure oil gun |
1 |
||
Hammer |
1 |
toolbox |
1 |
||
oil can |
1 |
Add random accessories and wearing spare parts
No. |
name |
quantity |
1 |
plate frame |
1 set |
2 |
steel plate |
1 piece |
3 |
tooth row |
1 set |
4 |
fixed teeth |
10 |
5 |
active tooth |
10 |
6 |
help reed |
10 |
7 |
nozzle rubber |
16 (2 sets of 1 each) |
8 |
paper split reed |
12 (2 sets of 1 thin and thick) |
9 |
electrical straps |
5 pieces each |
10 |
Spare dome head screw M6X8 |
8 |
11 |
Expansion bolt M8 |
2 pieces |
12 |
Throat hoop∮30 |
8 |
13 |
paper feed board |
1 set |
14 |
Hair wheel (hard hair) |
4 |
15 |
paper separation brush |
2 |
16 |
Pressed cardboard |
1 set |
17 |
Torsion spring (A0714A.A0714B)∮2.5 |
7 pieces each |
18 |
Rubber pad 200×200 |
6 pieces |
19 |
Push gauge LG31.LG32 |
1 each |
20 |
Paper stop C0637B |
2 pieces |
21 |
Elastic self-adhesive strip |
1 plate |
22 |
Rainproof silk machine cover |
1 |
5. Tangshan Yuancheng Printing Service
The local agent service provider is responsible for the after-sales service of overseas business, and the product production cycle is 1 to 3 months.
After-sales service content:
1). The equipment provided by our company is guaranteed for one year (excluding consumables). During the warranty period, the local agent service provider is responsible for free maintenance for problems caused by the equipment itself.
2). Our company implements a whole-process tracking management system from the factory to the effective service life of the product. Establish product technical file management system and after-sales service guarantee system.
3). The company uses the "Yuancheng" brand as a guarantee to ensure the company's commitment to quality assurance to users. This guarantee has legal effect and will not be invalidated due to changes in the company's development.
Note: Due to the continuous upgrading of products, such as changes in technical parameters, equipment configuration, and appearance, the actual product shall prevail.