YC-1080E Automatic Flatbed Die Cutting Machine

YC-1080E automatic flatbed die cutting machine is the third-generation product developed by our company. It is a necessary processing equipment for die-cutting and creasing of high-end packaging such as wine boxes, medicine boxes, and trademarks in the packaging and decoration industry.
Product Description

 

1. The Introduction of The YC-1080E Automatic Flatbed Die Cutting Machine

 

YC-1080E automatic flatbed die cutting machine is the third-generation product developed by our company. It is a necessary processing equipment for die-cutting and creasing of high-end packaging such as wine boxes, medicine boxes, and trademarks in the packaging and decoration industry. The machine adopts modern advanced level of design, research and development capabilities and realizes the automation of paper feeding, die cutting, paper delivery, counting, man-machine interface, detection and other aspects. Non-stop continuous production, improve production efficiency. It has the characteristics of convenient operation, safety and reliability, high speed, high pressure, high precision and good quality.

 

2. The Local Introduction of The YC-1080E Automatic Flatbed Die Cutting Machine

 

23

 

Feeder feeding department

▶ The pre-stacking paper mechanism and the main and auxiliary paper feeding devices realize continuous paper feeding without stopping.

▶ Four suction and five feeding paper feeding head with nine suction nozzles, strong suction and stable paper feeding. The suction nozzles can adjust the height, angle and suction air volume of the suction paper without stopping according to the changing conditions of the paper, which realizes both thickness and paper feeding accuracy. smooth.

▶ At the position of the paper feeding head, there is a high feeding device, which can effectively protect the feeding head.

▶ There is a stop gauge adjustment handwheel on the side of the paper feeder, which is convenient to determine the position of the paper stack.

▶ The paper stack is automatically lifted with the height of the paper, which is convenient for automatic paper feeding.

▶ Double sheet detection controller, effectively control double sheets and reduce waste.

▶ There are upper and lower limit switches on the inner side of the wall panel to ensure that the paper stack automatically stops at the highest and lowest positions.

 

3

 

Paper feed left and right fine-tuning section

▶ The paper feeding table adopts a double-layer table and a middle rolling bearing to adjust the skewness flexibly, avoiding the left and right deflection of the old structure chain

▶ Safe and convenient operation position, user-friendly design.

 

3

 

Paper feeder

▶ The special feeding belt, stainless steel feeding board and high wear-resisting rubber roller can easily adjust the pressure of the rubber roller and the hair roller, and then change the pressure with the belt, so as to ensure the smoothness of the paper. Yuancheng printing machine---die cutting, waste removal, hot stamping, deep embossing.

▶ There is a paper in-position time adjustment handwheel on the paper feeding table to fine-tune the paper feeding time to match the time of the die-cutting part. Four optical fiber detection switches are used for the previous positioning, with high sensitivity, which can check the accuracy of the paper in place and avoid waste products.

▶ Equipped with left and right side gauges, and has two functions of push and pull, and its conversion is convenient and quick. The position and pressure of the side gauge can be adjusted to suit the side positioning of paper of different sizes and thicknesses. And equipped with optical fiber detection switch, always detect the accuracy of the paper in place.

 

1

 

Die cutting

▶ It is controlled by PLC computer program, and the man-machine interface display screen is installed on the operation surface and the paper receiving surface to monitor the running status of the machine in real time, and dynamically monitor the input, output points and various faults of the computer program controller. The human-machine interface touch screen is installed in these two places, which is very convenient for troubleshooting and operation.

▶ Four optical fiber detection switches are used for the front gauge positioning to detect the precision of the front gauge, check the position of the paper, and avoid waste products.

▶ The side positioning adopts the dual-purpose design of pull and push gauge, and the position of pull and push can be adjusted arbitrarily to adapt to die-cutting of cardboard and corrugated paper, and there is an optical fiber to detect the accuracy of the paper in place.

▶ The stroke angle is 230°C, and the high-precision ternary cam indexing intermittent mechanism makes the tooth row run more smoothly.

▶ The imported pneumatic clutch and frequency modulation motor are used, and the braking is stable.

▶ The hot-pressing plate, knife template frame and die-cutting steel plate are positioned by locking plate, which is accurate and easy to operate.

▶ The hot-pressing plate and die-cutting knife template frame can be replaced with each other, so as to realize the conversion of hot-pressing function and die-cutting function.

▶ The lifting pressure is controlled by motor and electric digital display. It is easy to adjust the pressure on the touch screen of the human-machine interface, and the position and pressure of the die-cutting platform are accurate.

▶ The German Ives high-precision and high-strength tooth row rotating chain is pre-stretched for one-to-one pairing to ensure the accuracy of each group of tooth row chains.

▶ Using high-strength aluminum alloy tooth bars, the gripping paper is stable, which effectively prevents the tooth bars from vibrating. The front and rear positioning of the tooth row is increased - 9-yuan printing machine---die cutting, waste removal, bronzing, deep embossing, and an adjustable device is added. The wear error of the main chain or parts can be fine-tuned and compensated.

▶ The key components that bear the die-cutting pressure, such as the moving platform and the bottom platform, are integrally cast with pressure-resistant high-strength ductile iron at high temperature, and after a long time of stress relief tempering and aging treatment, it can ensure no deformation during high-pressure die-cutting , the pressure is stable.

▶ The main rotation is connected in the form of large modulus worm gear, worm drive, crankshaft and connecting rod, which reduces the movement gap and enables the machine to maintain stable operation under high speed and high pressure.

▶ The self-lubricating system ensures that the internal oil supply of the main drive is normal, and the machine stops automatically when there is no oil. The timing lubrication system automatically controls each lubrication point for regular quantitative oil injection lubrication.

 

3

 

Electrical Cabinet

▶ The electrical system adopts advanced control systems such as PLC computer program controller and human-machine interface touch screen.

▶ The man-machine interface display screen is installed on the operation surface and the paper-receiving surface to monitor the running status of the machine from time to time, and monitor the input, output points and various faults of the computer program controller. Troubleshooting and operation are very convenient.

▶ The machine is equipped with sensors and safety device detection points: the upper limit of the main paper feed, the lower limit of the main paper feed, the upper limit of the paper pile, the upper limit of the paper feed, the upper limit of the main paper delivery, the alarm of the main delivery full electric bell, the lower limit of the main paper delivery , Operation front gauge electric eye, transmission front gauge electric eye, operation surface side gauge electric eye, transmission surface side gauge electric eye, empty car electric eye, counting photoelectric switch, anti-back paper control, lock plate detection, steel plate extraction detection, delivery chain detection, front Window detection, rear window detection, double sheet detection, observation window detection, paper accumulation detection, oil pressure protection switch, to ensure the normal operation of the machine and personal safety.

 

3. The Technical Parameter of The YC-1080E Automatic Flatbed Die Cutting Machine

 

Max.Paper Size

1080x780mm

Min.Paper Size

400x370mm

Max.Cutting Size

1040x750mm

Max.Cutting Speed

7500sheet/h

Sheet Thickness

Cardboard):100-2000g/㎡ Corrugated:≤4mm

Die Precision

±0.1mm

Max.Pressure

350T

Total Power

17kw

Net Weight

15T

Overall Dimension

6530x4200x2350mm

6530x4200x2350mm

350T

 

4. Main Components Configuration Details

 

No.

Name

Model and Specification

manufacturer

Remark

1

worm gear

ZQAL9-4

German alloy material

With scraping

2

crankshaft

40Cr

domestic

Induction hardening

3

worm

41Cr

domestic

tempering, high frequency

4

platform

QT50-5

domestic

resin sand casting

5

frame

Quick plate lock

domestic

45# steel quenched and tempered

6

steel plate

65Mn

Shanghai

Hardness: HRC45-50

7

gripper row

Aviation hard aluminum alloy

Hafei

 

8

tooth row chain

IWS

Germany

 

9

Intermittent mechanism

250

Taiwan

ternary cam

10

Pneumatic clutch

304-9

Italian Yuyi

 

11

Inverter

Toshiba

Japan

 

12

Programmable Controllers

 

Omron

 

13

HMI

Weilon

Taiwan

 

14

PLC

Omron

Japan

 

15

main motor

WEG

Taiwan

 

16

Bolt Track Bearings

IKO

Japan

 

17

The electromagnetic valve

AIRTAC

Taiwan

 

18

button

Schneider

France

 

19

relay

Omron

Japan

 

20

contactor

Schneider

France

 

21

Photoelectric switch

Omron

Japan

 

22

Limit switch

 

Taiwan Tiande

 

23

cylinder

Shenchi

Shanghai

 

24

front fiber

PANASONIC

Matsushita

 

25

slider

ZQCSN6-6-3

German Alloy

 

26

give paper

Specially designed high precision feeder head

domestic

 

27

Worm gear bearing

NSK

Japan

 

28

reducer

Shengbang

Taiwan

 

29

Rotary joint

SMC

Japan

 

 

Random Accessories

 

name

quantity

Remark

name

quantity

Remark

Flat-blade screwdriver

1

150

Allen key

1 set

 

Phillips screwdriver

1

150

socket wrench

1 set

1 set

adjustable wrench

1

300

rocker wrench

1

 

Steel handle

1

 

pressure oil gun

1

 

Hammer

1

 

toolbox

1

 

oil can

1

       

 

Add random accessories and wearing spare parts

 

No.

name

quantity

1

plate frame

1 set

2

steel plate

1 piece

3

tooth row

1 set

4

fixed teeth

10

5

active tooth

10

6

help reed

10

7

nozzle rubber

16 (2 sets of 1 each)

8

paper split reed

12 (2 sets of 1 thin and thick)

9

electrical straps

5 pieces each

10

Spare dome head screw M6X8

8

11

Expansion bolt M8

2 pieces

12

Throat hoop∮30

8

13

paper feed board

1 set

14

Hair wheel (hard hair)

4

15

paper separation brush

2

16

Pressed cardboard

1 set

17

Torsion spring (A0714A.A0714B)∮2.5

7 pieces each

18

Rubber pad 200×200

6 pieces

19

Push gauge LG31.LG32

1 each

20

Paper stop C0637B

2 pieces

21

Elastic self-adhesive strip

1 plate

22

Rainproof silk machine cover

1

 

5. Tangshan Yuancheng Printing Service

 

The local agent service provider is responsible for the after-sales service of overseas business, and the product production cycle is 1 to 3 months.

After-sales service content:

1). The equipment provided by our company is guaranteed for one year (excluding consumables). During the warranty period, the local agent service provider is responsible for free maintenance for problems caused by the equipment itself.

2). Our company implements a whole-process tracking management system from the factory to the effective service life of the product. Establish product technical file management system and after-sales service guarantee system.

3). The company uses the "Yuancheng" brand as a guarantee to ensure the company's commitment to quality assurance to users. This guarantee has legal effect and will not be invalidated due to changes in the company's development.

 

Note: Due to the continuous upgrading of products, such as changes in technical parameters, equipment configuration, and appearance, the actual product shall prevail.

 

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